How Strong Is Plywood?
Plywood is a strong material, to understand why you have
to look at the way it is made.
This is an Engineered Wood product, joining multiple thin
layers of veneers together.
Joining - pressure-bonded with adhesives, at
varying angles
Veneers > its produced from wood logs using "rotary cut" or
"slicing" methods. This rotary cutting method is used commonly.
It works by rotating
the log of wood around its longitudinal axis using machines and peeling the
layers of the logwood using cutting tools.
At least 3 such wooden veneers are Joined together on
each sheet of plywood.
What is Plywood and How is it Made?
What makes plywood so strong to make
furniture?
The way each of these layers (veneer) is stacked on top
of each other. Each individual layer (veneer) has a grain shape, meaning that
it is easy to tear the veneer across the grain but not across it. This
uniqueness is used for maximum benefit when creating plywood sheets. The layers
are arranged one on top of the other so that the grain shapes are alternately
always perpendicular to each other.
Plywood has a high
strength to weight ratio, which means it is relatively lightweight but
durable. This makes it easier to carry than other materials such as solid wood
or steel.
What
determines the strength of the plywood?
Quality of wood used
The most important factor
affecting the strength of plywood is the type of wood used in its manufacture.
Hardwood (e.g. teak or kurgan wood) is better in quality and stronger than
softwood (e.g. pine wood or mango wood).
Therefore, plywood sheets
made using good quality hardwood are stronger than those made using softwood.
The thickness of the sheet
Plywood is Made in a different
range of sizes and thicknesses. The general rule of thumb is that the increase of
the sheet thickness will increase the sheet strength and also say the
thicker sheets also cost more.
Quality checks for strengths
Some
of the quality tests carried out are mentioned below.
Moisture content
(percentage) |
Moisture
in plywood can affect its strength. If the content is too low, the plywood
sheet will be too dry and therefore fragile. On the other hand, if the moisture
is too high, the board is prone to rot and decay. Moisture content Should be
between 5% and 15% |
Glue shear
strength |
Glue
or bonding material measures the stability of holding veneer layers/piles
together. |
Water-resistance
test |
Checks
resistance to water. For BWR grades, samples are submerged in boiling water
for upto 72 hours. |
Screw and Nail
Holding strength |
The ability of the plywood to hold on to nails and screws |
Modulus of elasticity |
Is
measured across the face grain as well as along the face grain |
Modulus of rupture |
Is
measured along and across the grain |
Mycological test |
To
check the resistance against micro-organisms such as fungi |
Many tests are performed on
the plywood, such as measuring specific gravity, tensile strength, compressive
strength, as well as water absorption.
Plywood Strength Comparison with Other
Wood Products
Plywood Vs Particle Board, LDF and MDF
Particleboard is made from
wood chips/flakes and Low (LDF) and Medium (MDF) Density Fibreboard is made
from wood fibres) therefore plywood is much stronger than this engineered wood.
If you've ever looked
closely at furniture made of chipboard or MDF, you must have noticed that
instead of nails, the fitting is all done using screws, and that's because the
holding strength of these woods is very poor.
The ability of the plywood to
hold on to nails and screws is high
Plywood Vs Block boards
Plywood is stronger than
the blockboards. Both manufacturing methods are similar. (Blockboards have a
core made of softwood blocks and are glued to both sides of the plywood. Solid-core
flush doors are very similar).
Article: Plywood
vs Blockboard - Which to choose for your Furniture and Budget? | Lceted
However, in some cases
where bookshelves or fixtures longer than 6 or 7 feet need to be used, blockboards
are preferred over plywood. This is because the plywood will bend or sag in the
middle when using its long pieces.
Plywood Vs solid wood
Among carpenters is that
solid wood is better compared to wood because it is a homogeneous material
and therefore there is no question of splitting layers, unlike plywood. Solid
wood is therefore generally considered to be harder than plywood, although the
strength of solid wood depends on the quality and purpose
Another advantage of solid
natural wood over plywood is that it is more natural and does not contain
chemical resins (glues). Solid wood (obtained from the hardwood of good quality
such as teakwood) is generally preferred over plywood, although it is much more expensive in its pure form.
Also
Read: Woodworking
Materials Guide for Beginners! | Woodworking Handbook
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