FLOOR COVERING
Floor
coverings are provided to improve the appearance, cleanliness, noiselessness
and damp proofing. Various types of materials are used and different
treatments are done. The following types of floor coverings are generally
employed.
·
Mud flooring
·
Brick floor covering
·
Stone floor covering
·
Concrete floor covering
·
Tiled floor covering
·
Wooden floor covering
·
Mosaic floor covering
·
Rubber floor covering
·
Linoleum floor covering
·
Glass floor covering
·
Magnesite floor covering
·
Plastic floor covering
·
Terrazzo floor covering
·
Marble and granite flooring
Mud flooring
This
is mainly used in unimportant buildings, particularly in the villages. They
are cheap, hard, fairly impervious and easy in construction and maintenance. Thermal insulation properties are also very high. To prepare this a 25-cm thick
layer of selected moist earth is spread over a prepared bed and rammed well to
get a consolidated layer of 15 cm thickness.
Brick floor covering
It
is employed for cheap constructions such as godowns, sheds, stores and barracks
and where good bricks are available. Over well-compacted and levelled ground a
layer of lean cement concrete mix (1:6:18) of 10 cm thickness is laid. Over
this bedding, bricks are placed in proper bonds on their edges. They are joined
with cement or lime mortar. Sometimes, the joints are pointed to obtain a
better appearance. The only drawback of brick floor covering is that it
absorbs water.
Merits
It offers a durable and
sufficiently hard floor surface.
It provides a non-slippery and
fire-resistant surface.
It is cheaper in initial cost
as compared to cement concrete, mosaic and terrazzo flooring.
It is easy to maintain.
Demerit
This type of flooring acts as
an absorbent
Stone floor covering
Square or rectangular slabs of
stones are used as the floor covering.
Generally,
20–40 mm thick stone
slabs of size 30
cm × 30 cm, 45 cm × 45 cm, 60 cm × 60 cm, 45 cm × 60 cm, etc. are used.
The
stone should be hard, durable, tough and of good quality. The earthen base is
levelled, compacted and watered. On this surface, a layer of 10–15 cm thick
concrete is laid and properly rammed. Over this concrete bed, the stone slabs are
fixed with a thin layer of mortar. Before fixing the stone slabs in position,
they are dressed on all the edges and the joints are finished with cement. The
stone surface may be rough or polished. A rough surface is provided in rough
works like godowns, sheds, stores, etc. and a polished surface is provided in the superior type of works. A slope of 1:40 should be provided in such type of floor
covering for proper drainage.
Concrete floor covering
The concrete flooring consists
of two layers:
a. A base course or the subgrade and
b. A wearing course
The concrete flooring
consists of a topping of cement concrete 2.5–4 cm thick laid on a 10–15 cm
thick base of either lime or cement concrete. The actual construction operation
consists of:
a. Ground preparation
b. Formation of base course
c. Laying of topping concrete
d. Laying of wearing a coat
e. Grinding and polishing and
f. Curing
Merits
·
It is non-absorbent
and, hence, offers sufficient resistance to dampness. This is used for
water-retaining floors as well as stores.
·
It possesses high
durability and, hence, is employed for floors in kitchens, bathrooms, schools, hospitals,
etc.
·
It provides a smooth,
hard, even and pleasing surface.
·
It can be easily
cleaned and overall has proved economical due to less maintenance cost.
·
Concrete being a
non-combustible material offers a fire-resistant floor required for fi
re-hazardous buildings.
Demerits
·
Defects once developed
in concrete floors, whether due to poor workmanship or materials, cannot be
easily rectified.
·
The concrete flooring
cannot be satisfactorily repaired by patchwork.
·
It does not possess
very satisfactory insulation properties against sound and heat.
Tiled floor covering
Clay tiles of different
sizes, shapes, thickness and colours are prepared and they are used as floor
coverings.
They are placed in position
on a concrete base with a thin layer of mortar. When these tiles are to be fixed on
timber floors, special beds
of emulsified asphalt and Portland cement are used.
Merits
·
It provides a
non-absorbent, decorative and durable floor surface.
·
It permits quick
installation or laying of floors.
·
It is easily repaired
in patches.
Demerits
·
It is generally costly
in initial cost as well as in maintenance cost.
·
On becoming wet, it
provides a slippery surface.
Vitrified tiles
Vitrified
tiles have zero water absorption property. They resemble granite but off era
great variety in terms of finish, colour and design options. Polished vitrified
tiles such as mirror stone, granamite and marbogranite are cheaper than marble
and granite.
Ceramic tiles
Ceramic tiles are non-slippery
and are used in wet areas like bathrooms and kitchens. They are available in a variety
of interesting shapes, a wide range of colours and textures. They are used in living
rooms also. Ceramic tiles are usually embedded in mortar. Special tile
adhesives and tile grouts are also available which allow easy laying and render
the tiled area useable within 24 hours.
Laying of tiles
Use
a waterproof, floor tile adhesive which allows slight flexibility when set.
Follow the manufacturer’s instruction and use a notched or plain trowel, as
directed, to spread the adhesive on the floor over a manageable area for laying
approximately 10 tiles.
Use
a layer of adhesive on the back of the tile and press into the desired position.
It is very important to lay the first tile correctly, as its position will
determine the position of all the other tiles in the room.
Use
a batten nailed to the floor to give a straight edge to guide the positioning
of the tiles. Remember to use plastic spacers or a thick card to regulate the
distance between the tiles. These areas will be grouted when the floor is complete
and must be equally spaced for neat, accurate results.
Use
a spirit level to check the horizontal level and a straight edge to continually
check the position of the tiles on the floor. Continue across the room and work
towards the door. Leave the room for 24 hours. Then remove the battens and cut
the border tiles and fix in a similar way. Remove the plastic spacers or thick
card and grout the tiles.
Grout
is available in a variety of colours, but the standard colours are white, grey
or brown. However, most floor tiles are grouted with a mortar mix.
Use
a plastic scraper or a rubber blade to push the grout between the gaps in the
tiles. Make sure all the spaces are evenly filled and then wipe the grout off
the tile surface before it dries.
Use
a blunt edge of a stick or tool carefully to smooth the surface of the grout in
the gaps, but do not ‘dig down’ into the grout. Remove any excess grout before
it dries. Allow the floor to dry completely before polishing the surface of the
tiles with a dry cloth.
Wooden floor covering
This
type of floor covering is the oldest type, but nowadays it is used for some
special-purpose floors such as theatres and hospitals. It possesses natural
beauty and has enough resistance to wearing.
Wooden floor covering may be carried out
in one of the following three types:
a. Strip floor
covering: This made up of narrow
and thin strips of timber which are joined to each other by tongue and groove
joints.
b. Planked floor
covering: In this type of construction,
wider planks are employed and these are joined by tongue and groove joints.
c. Woodblock floor
covering: It consists of wooden blocks
which are laid in suitable designs over a concrete base.
The thickness of a block is
20–40 mm and its size varies from 20 × 8 to 30 × 8 cm. The blocks are properly
joined together with the ends of the grains exposed.
Mosaic floor covering
This
type of floor covering is commonly used in operation theatres, temples,
bathrooms, etc. A concrete base is constructed for laying the floor covering.
Over this base lime or cement mortar is placed to a depth of about 2 cm and it
is levelled up. A layer of cementing material about 3 mm in thickness is
spread.
The
cementing material consists of two parts of slaked lime, one part of powdered
marble and one part of pozzolana. After 4 hours of laying this cementing
material, a mixture of coloured cement and chips are laid. This surface is left
for 24 hours and then it is rubbed with a pumice stone to get a smooth and polished
surface. The polished surface is left for about 2 weeks before use.
Rubber floor covering
It consists of pure rubber
mixed with cotton fibre, granulated cork or asbestos fibre and the desired
colouring pigments. A small amount of sulphur is also added. Its thickness
varies from 3 to 10 mm and it is available in many designs and patterns. It is
available in the form of tiles or sheets and can be directly laid over the
floor by the vulcanizing process. It is mostly used in hospitals, radio
stations, etc. The flooring is elastic, attractive, comparatively warm and
soft.
Linoleum floor covering
It
is the fabricated form of a mixture of resins, linseed oil, gums, pigments, wood
flour, cork dust and other filler materials. It is available in the market in
rolls of width about 2–4 m. The thickness varies from 2 to 6 mm. These tiles
are also manufactured in various sizes, shapes and patterns. This floor
covering is laid over an effective damp-proof course. It is cheap, durable,
attractive, comfortable and moderately warm. It can be cleaned easily.
Merits
·
It provides an
attractive, resilient durable and cheap surface.
·
offers a surface that
can be easily washed and cleaned.
·
Being moderately warm
with cushioning effect, it provides comfortable living and working conditions.
·
It offers adequate
insulation against noise and heat.
Demerits
·
It is subjected to
rotting when kept wet for sufficient time and its use is not recommended for
basements.
·
It does not offer
resistance against fire, being combustible in nature.
·
This covering when
applied over a wooden base may get torn under excessive sub-floor movements.
Glass floor covering
It
is used when it is desired to admit light to the floor below. Structural glass
is available in the form of slabs or tiles. They are fitted within frames of
different types. The members of the frame are closely spaced such that the
glass floor covering can take up the superimposed loads without breaking. This
type of floor covering is not commonly used.
Magnesite floor covering
It
is known as composite flooring or jointless flooring. It is composed of a dry
mixture of magnesium oxide, a pigment and inert filler materials, e.g., wood flour,
asbestos or sawdust. Liquid magnesium chloride is mixed into this powder and plastic material is obtained in situ.
This
plastic material is laid over the floor and the surface is levelled with a
trowel. It can be directly laid over a stone, concrete or wooden floor base. It
is cheap and is used as a floor covering for office buildings, schools,
factories, etc.
Plastic floor covering
Thermoplastic tiles can be
economically used as floor covering on the concrete floor base. It is generally
not laid on a wooden floor base as the preparation of the wooden surface for receiving
the tiles is very costly. Plastic floor covering has been used with success in
all types of buildings like offices, hospitals, shops, schools and residential
buildings.
Terrazzo floor covering
Terrazzo is a mixture of
cement and marble chips and the surface is polished with a carborundum stone to obtain
a smooth finish at the top.
The base for this type of floor
covering is concrete and is laid in an ordinary way. On the 3 cm concrete
(1:3) base, a thin layer of sand is sprinkled evenly and it is covered by
tarred paper.
A layer of rich mortar is
spread over it and then terrazzo mixture is placed over it evenly.
Marble chips of 3–6 mm are
mixed with white or coloured cement in the proportion 1:2 or 1:3 to get the
terrazzo mixture.
Dividing strips of metal, 20
gauges thick, are inserted into the mortar base to form the desired pattern and
in these small bays the terrazzo mixture is laid alternatively.
The terrazzo is levelled in
position by a trowel. If required some additional chips are also added at the
surfaces so that about 70 per cent of the surface area is covered by the marble
chips.
When the terrazzo has
hardened, the surface is rubbed by coarse and fine carborundum stones,
respectively, to get a smooth finished surface. It is kept wet with water
while rubbing.
The surface is cleaned with
water and soap solution and then axe polish is applied to the surface.
This type of floor covering is
very costly and is used to obtain a clean, attractive and durable surface in
public buildings, hospitals bathrooms, etc.
Marble and granite flooring
Naturally
available stones like marble and granite are used as flooring materials. They
are available in the form of flat slabs and can be laid above the prepared
concrete base. Marble slab is to be polished with carborundum stone, whereas
granite does not require any polishing. Their hardness, durability and
aesthetic appearance have increased its demand as a flooring material.
If you find
This information helpful, please share it.
Thanks! For reading the article.
No comments:
Post a Comment